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Automated Checkweighing for Lean Manufacturing

Automated Checkweighing for Lean Manufacturing

Product Details:
Place of Origin: CHINA
Model Number: Automated Checkweighing for Lean Manufacturing
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
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Detailed Product Description
Product: Automated Checkweighing For Lean Manufacturing Weighing Speed: 300 Items/min
Changeover Time: <3 Minutes Accuracy: ±0.15% Of Reading
Energy Consumption: 0.5 KWh/1000 Cycles Stabilization Time: ≤0.3 Seconds
Load Cell: 0.05% FS Accuracy, IP66 Conveyor System: 300-600mm Width, <10 Sec Belt Change
Reject Mechanism: 20ms Pneumatic, <0.5% False Rejects HMI Interface: 10" Touch With One-touch Recipes
SPC Capability: Basic Control Charts
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Automated Checkweighing for Lean Manufacturing
Automated checkweighing systems are essential tools for implementing lean manufacturing principles, eliminating waste while ensuring product quality.
Key Benefits
  • 100% weight verification without slowing production
  • Real-time process control to minimize overfill (reducing giveaway)
  • Automated data collection for continuous improvement
  • Immediate defect detection supporting Jidoka (autonomation) principles
Waste-Reducing Features
  • Giveaway Control - Dynamic weight target adjustment with statistical process control (SPC) limits
  • Material Savings - 0.5-1.5% reduction in overfill with automated feedback to filling machines
Continuous Improvement Tools
  • PDCA Cycles - Plan, Do, Check, Act methodology for weight variation analysis and improvement
  • Six Sigma Integration - Cp/Cpk monitoring and DMAIC methodology for chronic weight variation
System Advantages
Eliminating measurement waste through precision weighing
Supporting jidoka with instant defect detection
Enabling data-driven kaizen with real-time analytics
Reducing costs through optimized material usage
Technical Specifications
Parameter Standard Model
Weighing Speed 300 items/min
Changeover Time <3 minutes
Accuracy ±0.15% of reading
Energy Consumption 0.5 kWh/1000 cycles
Stabilization Time ≤0.3 seconds
Dynamic Giveaway Control ±0.1g precision
Quick-Change Tooling <30 sec
Andon Integration <2 sec response
Energy Recovery Regenerative braking system
Automated Checkweighing for Lean Manufacturing 0

Contact Details
SMARTWEIGH INSTRUMENT CO.,LTD

Contact Person: Mrs. Shirley

Tel: +86-15851932889

Fax: 86-519-68781609

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