Name: Checkweigher Integration in Packaging Lines
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Checkweigher Integration in Packaging Lines
Availability: InStock

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Checkweigher Integration in Packaging Lines

Product Details:

Place of Origin:	CHINA
Model Number:	Checkweigher Integration in Packaging Lines

Payment & Shipping Terms:

Minimum Order Quantity:	1 set
Price:	Negotiation
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

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Detailed Product Description

Product:	Checkweigher Integration In Packaging Lines	Conveyor Width:	200–1200mm
Belt Speed Synchronization:	5–120 M/min	Product Spacing:	Min. 50mm Between Items
Power Supply:	400V/50Hz Or 480V/60Hz	I/O Signals:	24VDC (16DI/8DO Minimum)
Communication Protocols:	Ethernet/IP, PROFINET, Modbus TCP	Accuracy Class:	Y(b) To Y(a) (0.1g–0.001g)
Maximum Throughput:	50–800 Items/min	Rejection Type:	Pneumatic/Air Knife/Diverter
Rejection Speed:	<10ms Activation Time	Data Sampling Rate:	500–1000Hz
ERP/MES Connectivity:	SAP/Oracle/Rockwell	Operating Temperature:	0–50°C
IP Rating:	IP54–IP69K	Safety Integrity Level (SIL):	SIL-2
Emergency Stop Reaction:	<500ms Full Stop
Highlight:	automated checkweighing machine , automatic checking weigher for manufacturing , precision checkweigher

Checkweigher Integration in Packaging Lines

Product Specifications

Attribute	Value
Conveyor Width	200–1200mm
Belt Speed Synchronization	5–120 m/min
Product Spacing	Min. 50mm between items
Power Supply	400V/50Hz or 480V/60Hz
I/O Signals	24VDC (16DI/8DO minimum)
Communication Protocols	Ethernet/IP, PROFINET, Modbus TCP
Accuracy Class	Y(b) to Y(a) (0.1g–0.001g)
Maximum Throughput	50–800 items/min
Rejection Type	Pneumatic/Air Knife/Diverter
Rejection Speed	<10ms activation time
Data Sampling Rate	500–1000Hz
ERP/MES Connectivity	SAP/Oracle/Rockwell
Operating Temperature	0–50°C
IP Rating	IP54–IP69K
Safety Integrity Level (SIL)	SIL-2
Emergency Stop Reaction	<500ms full stop

Introduction to Checkweigher Integration

Modern packaging lines increasingly incorporate automated checkweighers as mission-critical quality control stations that verify product weight compliance while maintaining production flow. Proper integration ensures:

100% weight inspection without bottlenecking throughput
Real-time process control through data feedback loops
Regulatory compliance (FDA, EU FIC, ISO standards)
Seamless synchronization with upstream/downstream equipment

Advanced Integration Technologies

Industry 4.0 Connectivity

OPC UA for standardized data exchange
MQTT protocol for cloud-based monitoring
Digital twin synchronization with line simulation software

Smart Rejection Logic

AI-based predictive rejection (prevents over-compensation)
Dynamic speed adjustment based on defect rate thresholds
Multi-parameter correlation (weight + vision inspection data)

Hygienic Integration (Food/Pharma)

CIP/SIP compatibility (stainless steel construction)
Allergen control zones (material segregation)
Cleanroom-compatible (ISO Class 8 or better)

Conclusion

Properly integrated checkweighers become neural hubs in smart packaging lines, delivering both quality assurance and operational intelligence. The integration strategy must balance mechanical precision, data integrity, and production ecology to achieve true Industry 4.0 performance.

Tag:

Contact Person: Mrs. Shirley

Tel: +86-15851932889

Fax: 86-519-68781609

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