Name: Precision Checkweighers for Automotive Component Manufacturing
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Precision Checkweighers for Automotive Component Manufacturing
Availability: InStock

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Precision Checkweighers for Automotive Component Manufacturing

Product Details:

Place of Origin:	CHINA
Model Number:	Precision Checkweighers for Automotive Component Manufacturing

Payment & Shipping Terms:

Minimum Order Quantity:	1 set
Price:	Negotiation
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

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Detailed Product Description

Product:	Precision Checkweighers For Automotive Component Manufacturing	Weighing Range:	0.01g - 20kg (modular Configurations Available)
Readability:	0.001g (micro Models) To 0.1g (heavy-duty)	Accuracy:	±0.005g (0-100g) To ±0.2g (5-20kg)
Weighing Speed:	150-400 Items/minute (speed/accuracy Adjustable)	Frame Material:	Powder-coated Steel Or AISI 304 Stainless Steel
Protection Rating:	Powder-coated Steel Or AISI 304 Stainless Steel	Load Cell Type:	Stainless Steel Shear Beam With Overload Protection
Rejection Methods:	Pneumatic Blast, Servo-arm, Or Diverter Gate	Rejection Accuracy:	±1mm Positional Accuracy
Rejection Speed:	<50ms Response Time	Industry Protocols:	OPC UA, MQTT, Modbus TCP/IP, PROFINET
ERP/MES Connectivity:	Siemens, Rockwell, Mitsubishi, Fanuc PLC Integration	Data Reporting:	CSV, PDF, XML With Timestamped Audit Trails
Identification Systems:	Barcode Scanner, QR Code Reader, Or RFID Integration	Data Retention:	5+ Years Of Encrypted Production Data (expandable Storage)
Display:	12" Industrial Touchscreen (glove-compatible)	Operating System:	Linux-based Real-time OS Or Windows 10 IoT
User Access Levels:	Operator → Supervisor → Maintenance → Admin	Operating Temperature:	5°C To 45°C (41°F To 113°F)
Humidity Tolerance:	15% To 95% RH (non-condensing)	Vibration Resistance:	<0.5g Vibration Impact Compensation
Belt Type:	PU, PVC, Or Stainless Steel Mesh (anti-static Options)	Width Options:	200mm, 300mm, 400mm (custom Widths Available)
Speed Control:	0.1-1.5 M/s Variable Frequency Drive	Standards:	IATF 16949, ISO 9001, ISO 14001
Calibration:	NIST-traceable Weights Included, Auto-calibration Function
Highlight:	precision checkweighers for automotive parts , automatic checkweigher , industrial component weighing systems

Precision Checkweighers for Automotive Component Manufacturing

Overview

Precision checkweighers in automotive manufacturing ensure strict weight tolerances for critical components like fasteners, bearings, pistons, and electronic parts. These systems verify production consistency, detect missing components, and prevent assembly line defects while integrating with Industry 4.0 smart factories.

Key Features & Technical Specifications

1. Ultra-Precise Weighing for Critical Tolerances

Weighing Range: 0.01g - 20kg (covers screws, gaskets, sensors, and small assemblies)
Accuracy: ±0.005g (for micro-components) to ±0.1g (for larger parts)
Throughput: 200-400 parts/minute (high-speed models available)
Dynamic Compensation: Vibration & motion filtering for unstable conveyors

2. Robust Industrial Design

Heavy-Duty Construction: Powder-coated steel or stainless steel (IP54/IP65)
Impact-Resistant Load Cells: With overload protection
Modular Design: Easy integration with existing production lines

3. Automated Sorting & Rejection

Rejection Methods:
- Pneumatic pushers (for small parts)
- Servo-driven arms (for delicate components)
- Conveyor diverters (for bulk sorting)
Sorting Logic:
- Weight-based classification (accept/underweight/overweight)
- Missing part detection (0% weight = empty package alert)

4. Smart Data Integration (Industry 4.0)

Real-Time SPC (Statistical Process Control):
- Tracks Cp/Cpk for process capability
- Alerts for trends outside 6σ limits
ERP/MES Connectivity:
- OPC UA, MQTT, or REST API for SAP, Siemens, Rockwell systems
- Cloud-based dashboards (AWS IoT, Azure)
Traceability & Reporting:
- Barcode/QR scanning for batch tracking
- Automated PDF/CSV reports for audits

5. Customizable for Automotive Applications

Fastener Production: Verifies weight consistency of bolts/nuts
Electronic Components: Detects missing chips/capacitors in assemblies
Powder Metallurgy: Checks sintered part densities via weight
Lubricants & Greases: Ensures proper filling in cartridges

Conclusion

Precision checkweighers are critical QC tools in automotive manufacturing, ensuring zero-defect production while enabling smart factory data analytics. By combining micro-accuracy, high-speed sorting, and IoT connectivity, they help maintain Six Sigma quality standards in weight-sensitive applications.

Parameter	Specifications
Weighing Range	0.01g - 20kg (modular configurations available)
Readability	0.001g (micro models) to 0.1g (heavy-duty)
Accuracy	±0.005g (0-100g) to ±0.2g (5-20kg)
Weighing Speed	150-400 items/minute (speed/accuracy adjustable)
Frame Material	Powder-coated steel or AISI 304 stainless steel
Protection Rating	IP54 (standard), IP65 (dust/oil-resistant versions)
Load Cell Type	Stainless steel shear beam with overload protection
Rejection Methods	Pneumatic blast, servo-arm, or diverter gate
Rejection Accuracy	±1mm positional accuracy

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Contact Person: Mrs. Shirley

Tel: +86-15851932889

Fax: 86-519-68781609

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