Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

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Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Product Details:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Payment & Shipping Terms:

Minimum Order Quantity:	1 set
Price:	Negotiation
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

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Detailed Product Description

Product:	Solving Weight Variation Challenges In Manufacturing With Smart Checkweighers	Maximum Speed:	150-800 Items/minute (configurable)
Weighing Accuracy:	±0.1g To ±2g (speed-dependent)	Minimum Detectable Deviation:	0.5% Of Target Weight
Conveyor Type:	Modular Plastic, Stainless Steel, Or PU Belt	Rejection System:	Pneumatic Pusher, Drop Gate, Or Arm Diverter
Belt Width:	150-600mm (adjustable)	Auto-Calibration:	Self-calibrating Every 4-8 Hours
Changeover Time:	<5 Minutes (tool-less Design)	Multi-Lane Capability:	2-6 Parallel Lanes
Power Consumption:	0.5-1.2 KW (energy-saving Modes Available)	Mean Time BetweenFailures (MTBF):	>25,000 Hours
Real-Time Process Adjustment:	Automatic Feedback To Filling Machines	Predictive Maintenance:	AI-based Component Wear Monitoring
Data Integration:	ERP/MES/SCADA Compatible (OPC UA, JSON, XML)	Regulatory Approvals:	FDA, EU 2017/745 (MDR), OIML R51
IP Rating:	IP54 (standard), IP66 (washdown Available)	Noise Level:	<65 DB
Highlight:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

Tag:

Contact Person: Mrs. Shirley

Tel: +86-15851932889

Fax: 86-519-68781609

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